A hot runner mould in just 5 minutes
The Meusburger hot runner mould consists of a complete mould base including a hot runner system. The major advantage for you is the specially developed configurator, which allows for savings in time as well as price transparency.
Information
- Hot runner system EH 6000: delivered completely machined and assembled
- Manifold plate FH 63: delivered including milled recesses for the manifold
Technical documents
Technical documents
Here you will find the relevant technical documents for your standardised hot runner system.
Data sheets
We are happy to provide you with the data sheets for our variety of hot runner manifolds.
Configurator for hot runner moulds
A complete hot runner mould in just a few clicks
The configurator for hot runner moulds is the optimal tool for all designers. With just a few clicks, you get the complete mould base including the hot runner system in the usual high quality. Of course, the 3D data is available for download as usual. The advantages are plain to see. The designer can concentrate on other matters during the mould design and thus saves valuable time and costs.
Your benefits at a glance:
- Easy and fast configuration of the hot runner mould
- High flexibility through individually adjustable nozzle positions
- Live display of the manifold and 3D data immediately available
- Transparent costs due to immediate price display
- Short lead times of the configured components
Special solutions
For special solutions, please get in touch with your contact person at Meusburger. You can find your contact person via the contact search.
Configurator update
With our mould making update, we also added innovations for configurator for hot runner moulds. We considerably expanded our range of nozzles as well as the selection of plastic materials.
Reference customers
Satisfied Meusburger customers
A number of customers have already expressed their satisfaction with our hot runner moulds. You can find an extract from our list of customers and some information about our projects in a separate overview.
Technical inspection of hot runner components
Technical inspection of hot runner components
Both standardised hot runner systems such as the hot runner mould and customised projects can be inspected by the hot runner support team. A form is available in the Meusburger shops which serves as a basis for this inspection process.
Sprue cost calculator
Long-term cost reductions through the use of a hot runner system
Hot runner or cold runner? This is a frequent question to which we are pleased to help you find an answer. You will see that a hot runner system will be the better choice in the long run.
Free expertise
Our experts have worked intensively on this topic. After a quick and easy registration, we will gladly share our know-how with you in our free white paper.
4 variations – the choice is yours
With our standardised hot runner moulds, you have the choice between four different manifold series.
IMT1
Deflection manifold with 1 nozzle
Possible hole patterns (A):
- min. 37.5 mm
- max. 206.25 mm
IMT2
In-line manifold with 2 nozzles
Possible hole patterns (A):
- min. 25.0 mm / 37.5 mm (d 37)
- max. 206.25 mm
CMT4
Cross manifold with 4 nozzles
Possible hole patterns (A):
- min. 35.5 mm
- max. 220.5 mm
HMT4
H manifold with 4 nozzles
Possible hole patterns:
- L1: 40,0 – 210,0 mm
- L2: 25,0 – 206,25 mm
- L2: 37,5 – 206,25 mm (d 37)
The manifold nozzle can be installed in any position in the area of hole pattern A.
Hot runner system EH 6000
Hot runner nozzle, smartFILL, screw-in type EH 4100
- Including gate assembly EH 4200 / RT, EH 4240 / RT-D, EH 4245 / RT-DL, EH 4250 / RT-DC
- Heater: 230 V; cable length: 2000 mm
- With integrated thermocouple Fe-CuNi (type J), DIN 43710, black+/white−
- Maximum injection pressure: 1800 bar
Sprue bush for hot runner manifold EH 6400
- With integrated thermocouple Fe-CuNi (type J), DIN 43710, black+/white−
- Heater: 230 V; cable length: 2000 mm
Manifold EH 6100
- Available in material grades 1.2311 / 1.2316 depending on the plastic used
Flexible tubular heater EH 5030
- Power: 700–2800 W, depending on manifold size
Centring piece EH 6200
- Positions the manifold in the mould centre opposite the sprue bush
90° bent thermocouple EH 5200
- Fe-CuNi (type J)
- Thermocouple with kink protection spring
- Connector length: 5000 mm
Grounding cable EH 5225
- Connector length: 2500 mm
Connection terminal EH 5220
Connector clamp
- Allows a screwable connection of the electrical supply lines to any flexible heater
- Two clamping options provided on each connector clamp, so that by attaching a ‘bridge’ the flexible heater can be connected in parallel directly at the heating outlet
Connecting cable
- 2.5 mm² pure nickel cable, with glass fibre insulation, 4-fold up to 300 °C
Spacer screwing set EH 6214
- For the correct position and for screwing in the manifold
Hot runner nozzle EH 4100
1 – Innovative heating technology
- Optimal heat transfer into the plastic used
- Homogeneous temperature profile on the entire nozzle length through differentiated power distribution
- Easy and fast change of heater and thermocouple due to intelligent clip lock
2 – Streamlined melt channel with high-quality surface
- Optimal melt exchange since there are no dead spots
- Low shear stress of the melt
- Good colour-changing qualities
3 – Different gate types
- Flexible adjustment of the hot runner nozzles to different applications and materials
- Easily exchangeable, highly wear-resistant gate assemblies
- Consistent nozzle lengths (l dimension) for different types of gates
4 – Nozzle tip for optimal flow properties
- Partitioning and re-merging of the melt in the hot area of the nozzle
- Reduction of flow line development
- Better optical and mechanical quality of the parts
Manifold plate FH 63
The manifold plate FH 63 is automatically created by entering the parameters in the configurator. Width and length can be selected by the user, the thickness is generated automatically and precisely ground to ± 0.01 mm. Mould sizes from 216 x 246 to 796 x 1196 can be selected.
The 3D model already has the appropriate recesses for the hot runner system. Furthermore, three different material grades are available: 1.1730 tool steel, 1.2085 tool steel, and 1.2312 tool steel.
Marking
Plastic marking chips can be used for identifying the temperature regulation components.
Gate assemblies EH 42..
4 different nozzle tips for the right gate type
EH 4200 / RT
Gate assembly, smartFILL ring gate
- Good thermal separation from the mould by plastic isolation
- For direct gating or gating on cold runner
- Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
- Nozzle tip and centring head are highly wear-resistant and replaceable
EH 4240 / RT-D
Gate assembly, smartFILL ring gate, plunging
- For direct gating or gating on cold runner
- Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
- Nozzle tip and centring head are highly wear-resistant and replaceable
EH 4245 / RT-DL
Gate assembly, smartFILL ring gate, plunging with extension
- With extension on the centring head
- Gating to free-form surfaces
- Adjustment to the product’s geometry
- Sprue scrap with scrap cone
- Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
- Nozzle tip and centring head are highly wear-resistant and replaceable
EH 4250 / RT-DC
Gate assembly, smartFILL ring gate, plunging with calotte
- Sprue scrap remains recessed 1 mm in the calotte
- For direct gating or gating on cold runner
- Suitable for all thermoplastics with a medium to narrow processing window, including filler material and reinforcing fillers
- Nozzle tip and centring head are highly wear-resistant and replaceable
Gate type and diameter
You can find further information on the selection of the right gate type and the design of the gate diameter in our brochure.
Delivery
The hot runner system is completely assembled and tested. The mould base for the hot runner mould is not pre-assembled, as in its standard version. Thus, valuable time can be saved by not having to take it apart and the components are available much faster for subsequent machining.
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